MAINTENANCEHUB · DIAGNOSTICS BEFORE DISPATCH

Know the fix before the truck arrives. Then work the system live from the roof.

ForeSight365 catches the problem, and the work order is created automatically with what changed, the likely cause, and what to bring. On site, the technician works in live data with live control of the equipment. Faster diagnosis, faster fixes, and fewer second trips.

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Fixes before failures

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Live control on site

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No engineering team needed

Open work orders24 open · 142 locationsCRITICAL1HIGH7MEDIUM11LOW50102030W1W2W3W4W5W6W7W8W9W10Average time to close, by priorityCritical1.4 daysHigh2.7 daysMedium9.3 daysLow21 days

Sample data for illustration. Figures are examples, not client results.

LIVE DATA, LIVE CONTROL

No more up and down the ladder.

A technician standing at the rooftop unit or the walk-in condenser has the system in their hand. They see live readings and control the equipment directly from their phone, then watch the system respond in real time.

Change the setpointCall for cooling or heat without walking to the thermostat.
Engage or shut down a compressorBring stage 1 or stage 2 on or off and read the response.
Run the system through testingCooling, heating and economizer tests, with live results.
Confirm the fix before leavingReadings back in range, logged to the work order.
Speed to diagnosisThe technician tests while watching live data, so the cause is confirmed in minutes, not on the third trip up the ladder.
Speed to fixThe repair is proven on the spot, so the first visit closes the ticket.
Restaurant #347 · WO-4489RTU-2, Kitchen · LiveLive data · override activeSpace temp74°FCool setpoint−68°F+Compressor stage 1ON · 15.1 ACompressor stage 2OFFSupply / return air56°F / 75°FSuction pressure118 psiSuperheat11°FCooling test · stage 1 · 6:42 elapsedSupply air down 19° · compressor holding steadyno short cyclingLog result to work order

Sample data for illustration. Figures are examples, not client results.

THE WORK ORDER

Every work order carries the diagnosis.

Work orders are created automatically when ForeSight365 catches an issue, with the related alert, the likely cause, suggested actions, live system data, the equipment’s specs, and its work order history. Your team assigns it and dispatches the right technician.

Walk-In Cooler #1 · Refrigerant lossWO-4471 · Restaurant #347 · created automatically 6:14 AMCRITICALRELATED ALERTForeSight365Short cycling since 6:10 AMBox starting to climb from its 37°F setpoint. 18 compressor starts in the lasthour against a normal of 3 to 4. Predicted to cross the 41°F food safety limitby 8:10 AM.STATUSIn progressASSIGNED TOMetro RefrigerationCREATED BYAct Hub, automaticallyTECHNICIANDispatched 7:02 AMLIKELY CAUSE AND SUGGESTED ACTIONSPattern matches refrigerant loss; door openings and defrost are normalLeak check at the evaporator coil before adding chargeBring leak-detection kit and R-404AConfirm the box pulls down and the compressor cycles normally after therepairFIELD FINDINGSLeak at the evaporator coil braze joint. Repaired and recharged. Box pullingdown, back under 41°F by 11:00 AM.
LIVE SYSTEM DATABox temp44.2°FCompressorON · 2h 30mEvaporator fanONDefrostOFF · last 3h agoDoorClosedCoil temp48.5°FPower draw0.2 kWWORK ORDER HISTORY · 12 MONTHS3Contactor failureAug 15 · closed same dayDoor gasketMay 22 · closed in 1 day

Sample data for illustration. Figures are examples, not client results.

FOUR-TIER PRIORITIZATION

Categorized by priority, actionable by design.

Every open item across the portfolio, ranked so your team works the ones that matter first. Each one arrives with the diagnosis already attached.

CRITICALWO-4498

Replace Condenser Fan Motor

Walk-In Cooler #1 · Nashville Gulch

Box temp 44°F, up 6° in six days. Condenser fan amp draw is down 38% while compressor runtime climbs. Likely fan motor bearing wear. Clean the condenser coil on the same visit.

ForeSight365
HIGHWO-4499

Repair Refrigerant Leak

RTU-2 · Denver LoDo

Runtime up 2.4 hours a day over five weeks while supply air runs warmer and the space falls behind setpoint. Pattern is consistent with a low refrigerant charge. Leak search, then recharge to spec.

ForeSight365
MEDIUMWO-4502

Clean Condenser Coil

RTU-3 · Chicago River North

Energy use up 9% against its digital energy twin and runtime creeping up since the April cleaning. No fault yet. Wash the condenser coil on the next scheduled visit.

ForeSight365
LOWWO-4517

Inspect Fan Belt Tension

Exhaust Fan 1 · Portland Pearl

Amp draw down 4% over six months at the same runtime, consistent with early belt slip. Still in spec. Check belt tension at the next quarterly PM.

ForeSight365

Sample data for illustration. Figures are examples, not client results.

HOW MAINTENANCEHUB WORKS

From anomaly to wrench time, in one morning.

Follow one issue from detection to a validated repair, without manual data entry.

6:10
Detect
ForeSight365 flags it

Short cycling on Walk-In Cooler #1, traced to likely refrigerant loss.

6:14
Work order
Created automatically

Diagnosis, live data and suggested actions attached.

7:02
Dispatch
Assigned and dispatched

The right technician, with the leak kit and the right refrigerant.

9:20
On site
Live data, live control

Cycles the compressor and confirms the leak without ladder trips.

9:48
Fix
Repaired on the first visit

Findings and readings logged to the work order.

Validate
The fix holds

Watch mode confirms the repair over the next days.

Sample data for illustration. Figures are examples, not client results.

REPAIR VALIDATION

Proof the fix held, not just a closed ticket.

The same equipment performance data that caught the problem confirms the repair. Technicians use the system KPIs on every service call, and the work order closes on evidence, so a failed repair is caught before it becomes a second call.

Work order history on every asset

Every repair and finding stays with the equipment for the next technician.

Hold vendors to evidence

First-time fix rate and callbacks, measured by the equipment itself.

Walk-In Cooler #1 · box temperatureRestaurant #347 · today35°41°45°Food safety limit 41°F6:10 AM · ForeSight365 flags short cycling9:48 AM · leak repairedFix validated, holding12 AM6 AM12 PM6 PM12 AM

Sample data for illustration. Figures are examples, not client results.

MAINTENANCE KPIS

The numbers behind a maintenance line you can plan.

Response and repair performance across every location, by priority, by vendor, and by equipment type.

Critical work orders, average time to close1.4 daysTarget: under 2 days
First-time fix rate86%↑ 9 pts this quarter
Callbacks within 30 days4%↓ 3 pts this quarter
Work orders with diagnosis attached100%Every automated work order

Sample data for illustration. Figures are examples, not client results.

WHAT CHANGES ON THE GROUND

Impact measured in fewer emergencies.

Comparable operators see 40 to 60% fewer emergency breakdowns and repairs completed 2x to 3x faster.

Failures caught early, not discovered on a Friday night.
Technicians arrive already knowing the fix, so trips actually close the ticket.
Diagnosis happens before dispatch, not on the roof.
Maintenance spend follows a plan instead of an emergency.

MAINTENANCEMGR

Ask MaintenanceMGR.

MaintenanceMGR is the Virtual Manager inside MaintenanceHub. Ask about any work order, unit, or repair in plain language and get an answer from your own equipment performance data and work order history. It keeps the context of where you are, so you never have to name the unit you’re looking at.

ForeSight365 watchesCatches the issue early.
MaintenanceMGR answersHistory, findings, next step.
You decideWho goes, and when.
MaintenanceMGRViewing: WO-4471 · Walk-In Cooler #1Has this unit had this problem before?HISTORYNot this problem. Walk-In Cooler #1 has had 3 work orders in 12months, a contactor failure and a door gasket, both closedwithin a day. No refrigerant work on record.WHAT IT MEANSA first-time leak on a 10-year-old unit is usually a repair, nota replacement. The braze joint fix this morning is the rightcall.NEXT STEPWatch mode is on. If it short cycles or the box drifts in thenext 30 days, I'll flag it and reopen WO-4471 with the readings.Watch mode is onRepair tracked for the next 30 daysViewing: Portfolio · 142 locationsWhat's open and critical right now?THE SHORT LIST24 work orders are open across 142 locations. One is critical:WO-4498, a condenser fan motor on Walk-In Cooler #1 at NashvilleGulch.WHAT CHANGEDBox temp is 44°F, up 6° in six days, and condenser fan amp drawis down 38% while compressor runtime climbs.WHAT TO DOReplace the fan motor and clean the condenser coil on the samevisit. The diagnosis is already on the work order.WO-4498 · Replace Condenser Fan MotorDiagnosis and parts list attachedCRITICALViewing: Portfolio · 142 locationsWhich work orders are aging past target?AGINGNothing critical. Critical work orders close in 1.4 days onaverage, inside the 2-day target. High takes 2.7 days, Medium9.3, and Low 21.WHAT IT MEANSThe slow ones are Low priority, so the delay is the schedule,not a stalled repair.WHAT TO DOPull the oldest Low and Medium orders into the next scheduledvisit at each site.Work order agingAverage time to close, by priorityViewing: WO-4471 · Walk-In Cooler #1What did the technician find?FINDINGSA leak at the evaporator coil braze joint. The technicianrepaired it and recharged the system at 9:48 AM.RESULTThe box pulled down and was back under 41°F by 11:00 AM, and thecooling test passed.WHAT TO DONothing further. Watch mode confirms the repair holds over thenext days.Field findingsLogged by the technician at 9:48 AMViewing: WO-4471 · Walk-In Cooler #1Did the repair hold?THE READINGSYes, so far. The box is steady below the 41°F food safety limit,and the compressor has not short cycled since the repair.HOW IT CLOSESThe work order closes on evidence from the equipment, not on theend of the visit.WHAT TO DONo action. If the box drifts again within 30 days, I'll reopenWO-4471 with the readings attached.Repair validationWatch mode on · 30 daysAsk MaintenanceMGR about any work order or unit

Sample data for illustration. Figures are examples, not client results.

Common Questions

What teams want to know.

What is continuous system performance monitoring?

Continuous system performance monitoring is the practice of analyzing high-frequency equipment performance data every minute against how a system should be operating, so performance drift is caught as it begins instead of after it causes a failure or a high bill. Building automation contractors and engineers know the practice as monitoring-based commissioning (MBCx), ongoing or continuous commissioning, and fault detection and diagnostics (FDD). Unlike threshold monitoring, which only reacts once a limit is crossed, it watches behavior over time. Paired with automated control (optimization), it keeps systems running as designed without constant human supervision.

What are predictive diagnostics?

Predictive diagnostics are diagnostics that happen before a failure, not after, delivered by ForeSight365, Actuate’s predictive intelligence engine. ForeSight365 detects performance drift as it begins, identifies the likely cause, and explains the correction in plain language before anyone is dispatched; after the repair, the equipment performance data confirms the fix held. Unlike an alert, which only says something is wrong, predictive diagnostics say what changed, why, and what to do. Answers, not just alerts.

What is repair validation?

Repair validation is the use of equipment performance data after a repair to confirm the fix actually held, so a failed repair is caught before it becomes a second call. It raises first-time fix rate, lowers callback rate, and replaces argument with evidence when holding a vendor accountable. Unlike a closed work order, which only records that someone was dispatched, repair validation confirms the problem is genuinely resolved.

What does "diagnostics before dispatch" mean?

Diagnostics before dispatch means identifying what changed, why, and the likely cause remotely, before a technician is sent, so the first trip is the right trip. The technician arrives knowing the problem and the parts likely needed, instead of diagnosing on site. It reduces repeat visits and shortens the time equipment spends running out of spec.

What is a Maintenance Cost Baseline?

A Maintenance Cost Baseline is Actuate’s bottom-up estimate of a facility’s repair-and-maintenance spend, built equipment by equipment, every rooftop unit, compressor, walk-in, and motor, from real service data and industry benchmarks. Unlike a “1 to 3% of sales” rule of thumb, it produces a real number by system and per site, and it consistently shows HVAC and refrigeration at 50 to 65% of the R&M budget. Actuate runs it for every operator in its sales process, which makes it the standard first step in sizing where facility spend actually goes.

How is predictive maintenance different from preventive maintenance?

Preventive maintenance runs on a calendar: the same service at the same interval whether or not the equipment needs it. Predictive maintenance runs on condition: equipment performance data shows which system is drifting, so work happens when there is a reason for it. Preventive maintenance services healthy equipment and still misses the unit that fails in between visits. Predictive maintenance finds that unit. Both sit on the maturity ladder: preventive is the second rung, predictive the third.

What is fault detection and diagnostics (FDD)?

Fault detection and diagnostics (FDD) is the practice of identifying equipment faults automatically from operating data and determining their cause, rather than waiting for a person to notice a symptom. FDD is the established industry and research vocabulary, used in ASHRAE and Berkeley Lab literature, for what Actuate delivers as predictive diagnostics. The distinction Actuate adds is timing and plain language: the fault is identified as drift begins, and the correction is explained before a technician is dispatched.

How does MaintenanceHub reduce emergency breakdowns?

Commercial HVAC maintenance that waits for a breakdown is the expensive kind. Most emergency failures announce themselves first: a compressor short cycles, a runtime creeps up, an amp draw shifts. At high-frequency resolution those patterns are visible weeks before the failure; at a monthly inspection interval they are not. MaintenanceHub finds the drift, names the likely cause, and puts it on a planned work order instead of a 2 a.m. call. Comparable operators see 40 to 60% fewer emergency breakdowns and repairs completed 2x to 3x faster.

What does commercial HVAC maintenance cost for a multi-location operator?

Commercial HVAC maintenance cost varies by site, equipment mix, and service history, so a single per-site figure is a guess. Actuate replaces the guess with a Maintenance Cost Baseline, a bottom-up estimate of a facility’s repair-and-maintenance spend, built equipment by equipment, every rooftop unit, compressor, walk-in, and motor, from real service data and industry benchmarks. Unlike a “1 to 3% of sales” rule of thumb, it produces a real number by system and per site, and it consistently shows HVAC and refrigeration at 50 to 65% of the R&M budget. Actuate runs it for every operator in its sales process, so an operator sees what commercial HVAC maintenance costs today, system by system, before deciding what to change. From there, MaintenanceHub works on that spend by finding performance drift as it begins, so work moves from emergency calls to planned service.

Does the technician still need to diagnose on site?

Far less often. The diagnosis travels with the work order: what changed, when it started, the likely cause, and the parts most probably needed. The technician arrives to perform a repair rather than to begin an investigation, which is what shortens repairs and reduces second visits for the same fault. After the work, equipment performance data confirms whether the fix held, so a failed repair surfaces immediately rather than as another call.

What should we look for in predictive maintenance software for restaurants?

Three things separate systems that change outcomes from systems that add screens. First, data frequency: high-frequency data reveals short cycling and runtime creep that periodic readings miss. Second, whether the output is a diagnosis or an alert: whether it says what changed and why, or only that a limit was crossed. Third, whether the repair is validated afterward with data, because an unconfirmed fix is how one call becomes two. Kitchen equipment fails in patterns generic building rules do not model, so restaurant-specific behavior matters more than feature count.

Can a technician control the equipment from the roof?

Yes. With MaintenanceHub, a technician standing at the unit works from live system data and live control on their phone. They can change the setpoint, engage or shut down a compressor stage, and run the system through a test sequence, then watch the readings respond in real time. That replaces trips up and down the ladder to the thermostat, shortens diagnosis, and lets the technician confirm the repair before leaving the site.

What is MaintenanceMGR?

MaintenanceMGR is the Virtual Manager inside MaintenanceHub. Ask it about work orders, equipment, or repairs in plain language, such as which work orders are aging past target or whether a unit has had this problem before, and get an answer drawn from your own equipment performance data and work order history. It keeps track of where you are in MaintenanceHub, so a question asked while viewing a work order is answered for that work order.

READY TO SEE IT ACROSS YOUR PORTFOLIO?

Keep maintenance ahead of failure.

See how MaintenanceHub gives your team the diagnosis before the truck rolls, across every location.

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30-min walkthrough

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Portfolio-wide visibility

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No engineering team needed